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Some Do's & Don'ts of NPT & NPTF Thread Gages

 TOPICS
 NPT & NPT Facts

Are there separate Go & No Gages for NPT Threads?

NPTF / NPT So what is the difference?
TERMS & DEFINITIONS (You may not have known this many variations existed)

RULE OF ENGAGEMENT FOR THREAD GAGES
CARE & FEEDING of THREAD GAGES

OOPS! I DROPPED MY THREAD GAGE
IS THE THREAD RING WORN OUT?



 Below are a few simple explanations and general guidelines to the use of NPT (National Pipe Taper) thread gages.  As always when in doubt refer to the ANSI/ASME referenced specifications like ASME B1.20.1 and B 1.20.5 & B1.20.3 which you can obtain through the ASME web site( http://www.asme.org/).

We've purposely tried to keep the explanations simple so remember, if this is not enough information, especially for the NPTF threads, go to ASME and get the full specification.  Note: the information provided here is only a simplified general representation for using thread gages and is not meant to replace or conflict with any published standards established by formal organizations such as NIST, ANSI-ASME or your own internal ISO and quality procedures. Always consult the governing specifications for complete accurate details that you should use when working with thread gages to inspect your parts.

Remember that a thread ring or thread plug is an Attribute Inspection not a quantitative type of inspection. The only possible outcome of using an attribute thread gage is pass or fail. Attribute inspection is inspecting the product at the very limits of the tolerance band. It can not actually measure and quantify the specific pitch diameter or taper of a thread. Attribute Inspection is not an acceptable SPC method of inspection.

NPT NPTF Facts

 

WORK PLUG or WORK RING is exactly that, a thread gage used to check your products. It is not a setting plug , master plug or master ring, Those are used to check the NP style work plugs & rings to make sure they are in compliance.

Using NPT thread gages is really pretty simple. If the plug or ring, threads into or on the threaded product to either the gage plug notch or to the back face of the ring within the +/- 1 turn the product conforms (generally speaking). 

NPT/NPTF have some differences due to the fact that NPTF is used as a Dry Seal (no pipe dope or Teflon tape used between the two mating threads) while NPT requires some sort of sealing medium to prevent leaks.

With NP threads, both tapered and straight, for Fuel and oil (NPTF or NPSF) as described in B1.20.5 & 1.20.3, conformance to the L1, L2 and L3 function may not be sufficient to assure that the threads will Dry Seal. In addition to the normal functional inspection these gages provide, you need to insure the thread crest and root truncations are held on both mating products. The plain 6 step plug or ring can be used to confirm that the thread crest is within specification. In Class 2 threads the L1 L2/L3 as well as the 6 step crest inspection is required.

NPTF may also require L1 / L2 in Basic or in 3 step and or 4 step configuration, based on the requirements placed by the user for the checks performed. As we recommend, you will definitely want to have a copy of ASME B1.20.5 and 1.20.3 on hand to reference for NPTF thread requirements.

There are not separate Go and No-Go gages to confirm that the product is within the specifications allowable.

Yes we know there are exceptions to this statement.                                 Back to the top of the page

        

You will always be required to use the L1 first to establish the reference for this thread compliance.

                                      

The photo shown is a typical L1 NPT Thread gage plug assembly. Notice the notch in the plug which is used as the depth indication associated with a nominal ( Basic) internal thread in your product. In this example the plug is screwed into (clean please) internal threads and is considered in compliance when this notch is within +/- 1 full turn of being flush with the starting point of the threads being measured.  Below is a depiction of a thread plug inserted into a part showing the general acceptable upper and lower limits. Keep in mind you have + 1 and - 1 full turn on the threads for the L1 hand tight plug or ring. Rings are flush with the small end of the thread ring gage or plugs should be flush with the last thread and the notch in the gage plug. There can be exceptions but generally this is the inspection method. As always when in doubt consult ASME specifications ( http://www.asme.org/) or any special applicable requirements for your particular requirements.

                        

            Thread Plug For Internal Threads                        Thread Ring Shown on External Threads


 TERMS & DEFINITIONS (You may not have known this many variations existed)
 

Lets start with a few of the basic terms you may encounter:

NPT   NPSC    NPTR    NPSM    NPSL    NPSH    ANPT

 NPTF-1     NPTF-2    PTF-SAE short     NPSF    NPSI  

The letters have very specific meanings as follows (N= National (American) Standard, P= Pipe, T=Taper)

C= Coupling, S= Straight, M=Mechanical, L=Locknut, H=Hose Coupling, R= Rail Fittings. A=Aeronautical

F= Fuel & Oil,  I= Intermediate

We will stick with the more common types, if you need more information consult ANSI/ASME B1.20.1

NPT: is a pressure tight thread form which is used with a sealing agent like a Teflon tape or other compound like pipe dope to create the seal between the male and female threads.

NPTF: thread form is a pressure tight thread that is called Dry Seal and does not require any special sealant material be used. It depends on the interference between the truncated thread crests and thread root of the mating products to create a mechanical seal (See ANSI B1.20.3 for inch and B1.20.4 for metric translation).

L1:  Is a gaging member that effectively checks the functional conformance of the threads. The L1 by definition, is threaded into or on the threaded portion of the product until hand tight.

L2 ( Rings) or L3 (Plugs) are terms you will find that refer to a second inspection required on these threads.  This inspection is performed using the L2 or L3 wrench tightened ring or plug, and is made with respect to the original position of the L1 ring or thread plug.

Note: we find this inspection is normally associated with NPTF (Dry Seal) style threads so do not get confused if you are dealing with just standard NPT. Not to say that your customer will not require the same sort of inspection but it is rare on NPT.

6 Step plain ring or plug normally is a requirement of the Class 2 NPTF thread or if called out in the thread specifications. The plug and ring are used to make a Thread Crest inspection of the product. The use of this plug can be a simple inspection related to the Basic L1 thread gage but may also be more complex based on the classification of the thread if at the Minimum or maximum condition. The steps used on this plain gage change based on this condition. For more detailed information please consult ASME B1.20.5.

Class1 Threads normally do not require that you inspect the thread crests using the plain gages show below.

NPTF, PTF-SAE Short (external) require the coordinated use of  both the L1 & L2 gage rings.

NPTF, PTF-SAE, Short (internal) require the coordinated use of  both the L1 & L3 gage plugs.

NPSF, NPSI require inspection with the L1 gage.

Class 2 threads normally will require additional inspections which may require that you add the thread crest inspection using a 6 step plain plug or ring. This inspection is required on critical thread forms and essentially verifies that the truncated thread crest & taper of the threads is in compliance. The exact procedures are available in the specifications related to Dry Seal Pipe Threads B1.20.5. For comprehensive instructions you can obtain this specification, directly from ASME via their web site.
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 FIRST RULE OF ENGAGEMENT: Thread Gages are NOT!

•Thread Chasing devices
•Lapping Or Re-Sizing Tools
•De-burring Tools
•Used to Measure Actual Size•
•Hammers (don't laugh its been done!)
•Thread Cleaning devices

RULE # 1 through 10     "If it does not fit DON'T FORCE IT!"        Back to the top of the page



 CARE & FEEDING of THREAD GAGES
•Never force a Gage into or on a Part Being Checked
•Handle gages as you would any precision tool
•Misuse or mishandling can result in nicks or other deformities which can destroy the integrity of the gage
•Store gages in a secure location, preferably in individual compartments or containers
•Gages should be dipped in an oil-wax based seal or coated with a rust preventive prior to storing
•If you must ship gages, pack them separately, coated with rust preventive, with sufficient packing material to avoid damage.
 

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 OOPS! I DROPPED MY THREAD GAGE

So you have used the gage to inspect a lot of parts and have concerns if the gage is worn or has been damaged! Lets take this issue logically and break it down into two basic functions which are geared towards, first, a Thread Plug gage and second a Thread Ring gage.

When your Thread Plug gage was originally manufactured the OEM had the luxury of having an entire quality department set up to measure the gages and confirm that they were in compliance with the prevailing standards and checking methods. If you are like most users you probably did not anticipate having to replicate their quality department.

%$#@!. Thread gages will wear out, they will get dropped or stored in such a way as to cause damage on the very surfaces you are depending on to qualify your products. As such you should always have back up gages on hand and be prepared to replace your gages periodically. 

How do you do a quick, seat of the pants, confirmation after dropping the gage or finding out that you are all of a sudden rejecting everything you are making (or maybe worse yet passing everything a little too easily)?

If you prepare a little in advance, you can make a quick confirmation if the gage is seriously damaged (or not) by saving one or two of the original parts you passed (or did not pass) when you first received the gage. Remember this is not a substitute for a correctly certified master! You might consider keeping one or two parts around that originally passed & failed if possible just for this type of sanity check.

NO, DO NOT GO TO THE LOCAL HARDWARE STORE AND USE ONE OF THEIR PARTS AS A REFERENCE, THERE ARE NO ASSURANCES THAT THOSE PARTS ARE CORRECT!

Second if you are making and inspecting threaded components you should make preparations to periodically inspect your plugs for wear and damage. The simplest method to periodically check your gage for wear and and damage is to have a master plug or ring gage. Worn or damaged thread gages need to be replaced! Your parts are not much good to your bottom line if they are sent back due to nonconformance issues.

 There are other methods outlined in the specifications so if you are inclined to take up the challenge to use one of these alternative methods you will definitely need to get a copy of the specifications from  http://www.asme.org/ codes & standard .

It is very strongly recommended that you purchase the master plug with your thread gage.                                                                                                  Back to the top of the page

    IS THE NP THREAD GAGE WORN OUT?

Tapered Plugs and Rings can really only be checked for excessive wear using a special master Plug or Ring. If you depend on these gages to qualify your products, you should always have a master Ring (of course for the Thread work plug) or a Master Thread plug (for the working thread ring). Gages wear out with use so always have a spare and if this is an important part of your production you should have a master(s) to audit your thread gage periodically.

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NOTICE: All information provided on this reference sheet is intended to be for general guidelines and may not represent the full specifications or instructions as outlined within ASME requirements or other technical specifications which govern the manufacturing and use of thread measuring gages. thegagestore.com/LEECO INC, does not represent this information as anything except a common sense general set of guidelines. You must always follow the technical specifications relative to the gage, thread design or other related gage attributes and usage that apply. When in doubt always acquire the current specification from http://www.asme.org/ codes & standards.

IF YOU HAVE QUESTIONS OR COMMENTS, E-MAIL Technical@thegagestore.com OR FAX US AT 860-404-8903